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Metal-zeolite catalysts promoting low-temperature methane oxidation to oxygenates

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Chem. Synth. 2025;5:[Accepted].
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Abstract

Catalytic conversion of methane (CH4) into value-added chemicals provides a viable path to reduce dependency on crude oil. Despite the challenges associated with activating methane’s C−H bond and limiting side reactions, low-temperature oxidation of methane to oxygenates has emerged as a promising approach, often hailed as a “grail reaction”. Zeolite-based metal (metal-zeolite) catalysts facilitate the oxidation of methane at low temperatures, converting methane into oxygenates while minimizing the complete oxidation to carbon dioxide (CO2). This review highlights recent achievements in metal-zeolite catalysts for methane partial and coupling oxidation. With zeolite as the core, we explore the synthesis methods, metallic active sites, reaction mechanisms, and zeolite descriptors of metal-zeolite catalysts for methane partial oxidation. Additionally, we examine the critical role of mono- and bi-metallic species in metal-zeolite catalysts for methane coupling oxidation with carbon monoxide (CO). Finally, we discuss the challenges and opportunities for metal-zeolite catalysts in methane oxidation under mild conditions, proposing future directions for rational design of metal-zeolite catalysts, revealing reaction mechanisms through operando or in situ techniques, and leveraging artificial intelligence (AI) for enhanced catalytic efficiency.

Keywords

Metal-zeolite catalysts, low-temperature oxidation, methane conversion, oxygenated products

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Xiang BB, Li JL, Chang BK, Zhang Q. Metal-zeolite catalysts promoting low-temperature methane oxidation to oxygenates. Chem. Synth. 2025;5:[Accept]. http://dx.doi.org/10.20517/cs.2024.169

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© The Author(s) 2025. Open Access This article is licensed under a Creative Commons Attribution 4.0 International License (https://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, sharing, adaptation, distribution and reproduction in any medium or format, for any purpose, even commercially, as long as you give appropriate credit to the original author(s) and the source, provide a link to the Creative Commons license, and indicate if changes were made.
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